Introduction
1. Materials and methods
1.1. Materials
1.2. Oscillatory rheometry
1.3. Optical methods
1.4. Core flooding tests
1.5. Study of dynamic locking on a micromodel
1.6. Reservoir simulation
2. Results and discussion
2.1. Hydrogel selection using oscillatory rheometry
Table 1. Rheological parameters of cross-linked polymeric compositions in fresh water |
| No. | Polymer and cross-linker | Polymer molar mass/ (106 g·mol−1) | Reagent mass fraction/% | Average values of hydrogel parameters | |||
|---|---|---|---|---|---|---|---|
| Gelation time/min | Upper limit stress for LVR/Pa | Elastic modulus/Pa | Viscous modulus/Pa | ||||
| 1 | EOR 2517 | 11.0 | 0.500 | 60 | 1.796 | 3.714 | 1.038 |
| CA | 0.100 | ||||||
| 2 | А 345 | 15.0 | 0.500 | 140 | 1.563 | 2.089 | 0.836 |
| CA | 0.100 | ||||||
| 3 | EOR 2517 | 11.0 | 0.500 | 360 | 2.672 | 2.597 | 1.004 |
| Paraform | 0.044 | ||||||
| Resorcinol | 0.015 | ||||||
| 4 | А 345 | 15.0 | 0.500 | 240 | 2.518 | 3.124 | 1.349 |
| Paraform | 0.044 | ||||||
| Resorcinol | 0.015 | ||||||
| 5 | А 345 | 15.0 | 1.000 | 70 | 4.592 | 8.094 | 2.768 |
| CA | 0.200 | ||||||
| 6 | А 345 | 15.0 | 1.000 | 125 | 9.723 | 13.870 | 4.239 |
| Paraform | 0.088 | ||||||
| Resorcinol | 0.030 | ||||||
| 7 | EOR 1141 | 6.2 | 0.500 | No gel formation | 0.602 | 0.258 | 0.546 |
| CA | 0.100 | ||||||
| 8 | А 523 | 3.0 | 0.500 | No gel formation | 0.802 | 0.507 | 0.634 |
| CA | 0.100 | ||||||
| 9 | EOR 1141 | 6.2 | 0.500 | 360 | 2.191 | 1.894 | 1.606 |
| Paraform | 0.044 | ||||||
| Resorcinol | 0.015 | ||||||
| 10 | А 523 | 3.0 | 0.500 | 360 | 3.100 | 3.154 | 1.876 |
| Paraform | 0.044 | ||||||
| Resorcinol | 0.015 | ||||||
| 11 | EOR 1141 | 6.2 | 1.000 | 240 | 3.110 | 2.829 | 2.106 |
| CA | 0.200 | ||||||
| 12 | EOR 1141 | 6.2 | 1.000 | 240 | 9.052 | 9.653 | 4.938 |
| Paraform | 0.088 | ||||||
| Resorcinol | 0.030 | ||||||
| 13 | А 523 | 3.0 | 1.000 | 240 | 6.096 | 6.872 | 2.918 |
| CA | 0.200 | ||||||
| 14 | А 523 | 3.0 | 1.000 | 240 | 15.230 | 15.785 | 5.924 |
| Paraform | 0.088 | ||||||
| Resorcinol | 0.030 | ||||||
| 15 | А 689 Т | 22.0 | 0.500 | 360 | 3.392 | 3.452 | 1.334 |
| CA | 0.100 | ||||||
| 16 | А 689 Т | 22.0 | 1.000 | 70 | 11.915 | 12.100 | 3.550 |
| CA | 0.200 | ||||||
| 17 | А 689 Т | 22.0 | 0.500 | 360 | 6.686 | 6.697 | 1.935 |
| Paraform | 0.044 | ||||||
| Resorcinol | 0.015 | ||||||
| 18 | А 689 Т | 22.0 | 1.000 | 180 | 26.740 | 25.560 | 5.590 |
| Paraform | 0.088 | ||||||
| Resorcinol | 0.030 | ||||||
| 19 | АN 125 SH | 12.0 | 1.000 | 180 | 3.621 | 6.065 | 3.095 |
| CA | 0.200 | ||||||
| 20 | АN 125 SH | 12.0 | 1.000 | 360 | 9.588 | 12.020 | 4.866 |
| Paraform | 0.088 | ||||||
| Resorcinol | 0.030 | ||||||
Note: "Average values of hydrogel parameters" are average values reliably established based on the results of three or more measurements; CA = chromium acetate; paraform = paraformaldehyde. |
Fig. 1. Mechanisms of PAM cross-linking with various cross-linkers. |
2.2. Selection of surfactants
2.2.1. Microemulsion evaluation through fluorescence microscopy analysis
Fig. 2. Micrographs of the medium layer of a microemulsion. |
Table 2. Size distribution of pore channels in natural core samples taken from the target reservoir in Zarechnoye oilfield |
| No. | Distribution of pore channels with different diameter ranges in natural core samples/% | |||||||||
|---|---|---|---|---|---|---|---|---|---|---|
| <0.12 µm | 0.12-0.15 µm | 0.15-0.18 µm | 0.18-0.24 µm | 0.24-0.37 µm | 0.37-0.73 µm | 0.73-1.46 µm | 1.46-2.92 µm | 2.92-9.13 µm | >9.13 µm | |
| 1 | 10.6 | 0.1 | 0.1 | 0.8 | 2.2 | 2.6 | 1.8 | 1.8 | 35.1 | 44.9 |
| 2 | 11.6 | 0.3 | 0.5 | 1.1 | 2.4 | 2.3 | 1.3 | 3.3 | 40.1 | 37.1 |
| 3 | 13.4 | 0.8 | 0.6 | 0.4 | 3.3 | 3.5 | 2.6 | 1.6 | 55.2 | 18.7 |
| av. | 11.9 | 0.4 | 0.4 | 0.8 | 2.6 | 2.8 | 1.9 | 2.2 | 43.5 | 33.5 |
Table 3. Summary of the average sizes of microdroplets obtained using a confocal microscope |
| No. | Chemical agent | Average size of microdroplets/µm | ||
|---|---|---|---|---|
| 0.1% Uranin A | 0.3% Sudan III | 0.1% Uranin A+ 0.3% Sudan III | ||
| 1 | Anionic surfactant only | 9.4 | 6.1 | |
| 2 | Surfactant 1 | 10.3 | 6.8 | 7.4 |
| 3 | Surfactant 2 | 6.8 | 5.8 | 5.0 |
| 4 | Sacrificial Agent 1 | 7.9 | 20.1 | 8.8 |
| 5 | Sacrificial Agent 2 | 4.8 | 4.6 | 6.8 |
Note: The experimental system contains oil and water phases, 5 mL each, with surfactant mass fraction of 3%; average size of microdroplets is calculated based on a sample of 80% of the detected microdroplets. |
2.2.2. Residual oil washing
Table 4. Results of physical-chemical testing of surfactant compositions in formation water |
| No. | Component | Relative mass fraction/% | IFT at the surfactant mass fraction of 0.5%/(mN·m−1) | Effective constant of oil film sashing |
|---|---|---|---|---|
| 1 | Anionic surfactant | 100 | 0.094 | 0.0016 (R2 = 0.785) |
| 2 | Non-ionic surfactant | 100 | 5.850 | 0.0140 (R2 = 0.886) |
| 3 | Surfactant 1 | 100 | 0.080 | 0.0750 (R2 = 0.943) |
| 4 | Surfactant 2 | Anionic type: 40 | 0.006 | 0.0027 (R2 = 0.816) |
| Non-ionic type: 60 | ||||
| 5 | Surfactant 2 | Anionic type: 66 | 0.027 | 0.0270 (R2 = 0.868) |
| Non-ionic type: 34 | ||||
| 6 | Surfactant 2 | Anionic type: 37 | 0.005 | 0.0010 (R2 = 0.599) |
| Non-ionic type: 55 | ||||
| Mixture of alcohols: 8 |
Note: "Mixture of alcohols" is incorporated to prevent this formulation from freezing when it is used in Russian oilfields where the winter is extremely cold. |
2.3. Core flooding tests of chemical compositions on natural cores under reservoir thermobaric conditions.
Fig. 3. Dependence of Kd for a linear model of a productive reservoir on the injected volume of liquid for the Kholmogorskoye oilfield. |
Fig. 4. Dependence of oil displacement efficiency, oil saturation and pressure gradient on the injected volume of liquid in Experiment 1. |
Table 5. Results of flooding experiments |
| Experiment No. | Water phase permeability/10−3 µm2 | Kd/% | Increase in Kd/% | ||
|---|---|---|---|---|---|
| Before injection of the composition | After injection of the composition | Before injection of the composition | After surfactant injection | ||
| 1 | 0.87 | 0.83 | 53.3 | 65.5 | 12.2 (0.9) |
| 2 | 22.70 | 2.70 | 46.2 | 67.2 | 21.0 (1.3) |
Note: The standard deviation calculated from the results of three measurements is given in brackets. |
Fig. 5. Dependence of oil displacement efficiency, oil saturation and pressure gradient on the injected volume of liquid in Experiment 2. |
2.4. Numerical simulation of the target reservoir
Fig. 6. Simulation results of the target reservoir. |
Table 6. Parameters for numerical simulation |
| Scenario No. | Injected volume of surfactant/PV | Injected volume of hydrogel/m3 | Injection volume of surfactant/m3 | Duration of injection/ months |
|---|---|---|---|---|
| 1 | 0 | 0 | 0 | 0 |
| 2 | 0.15 | 190 | 1 050 | 0.23 |
| 3 | 0.25 | 190 | 1 750 | 0.39 |
| 4 | 0.35 | 190 | 2 450 | 0.54 |
| 5 | 0.45 | 190 | 3 150 | 0.70 |
Fig. 7. Additional oil production for different scenarios. |